2800mm Width Horizontal 22KW Toilet Roll Making Machine

Horizontal Jumbo Roll  Toilet Paper Roll Making Machine , Electric / Pneumatic Control

 

 

Description

 

Automatic Toilet Roll And Kitchen Towel Embossing Perforating Making Machine is to perforate and cut the raw paper into various sizes according to the requested. The finished product is neat, in good order and with equality tension. It has the feature of compact structure, easy and stable operation, less electricity consumption and covers a small area of 8.4 m². The highest production speed is 120-160m/min. This equipment is adjustable to meet the requested finished product. This model is the ideal equipment for paper making factory and paper processing factory.

This equipment can process raw paper of 1.2m, 1.75m, 1.95m, 2.15m, 2.35m, 2.55m, 2.75m etc in width. There are two types of this model: one is ordinary type, it used one embossed unit for 2 ply paper, and the other is dot-by-dot type, it used embossed units respectally for each one.

This machine is consist of stand of raw material, paper conveying unit, embossing unit, perforating unit, rolling unit, electricity control and cutting system. The production process is : unreeling —→ embossing —→perforating—→furl—→slitting.

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Parameter

 

Model	1092/1575/1760/2200/2500/2900
Max width  of raw paper	1350/1750/2000/2150/2400/2800 mm,  other sizes to be specified
Max outer diameter  of raw paper	1100mm, other sizes to be specified
Inner diameter  of raw paper core	3",76 mm, other sizes to be specified
Outer diameter of finished product	90-135mm, other sizes to be specified
Product diameter control	electric/pneumatic
Speed	0~200m/min
Operation speed	180m/min
Power	5.5~22kw variable frequency speed  regulating
Parameter setting	HMI(can be equiped with touch screen  operation panel)
Procedure control	PLC
Brake	electric&pneumatic control
Pneumatic system	3HP air compressor, which the min pressure  is 5kg/cm2pa(supplied by user)
Perforating blade	4 pcs spiral blades
Perforating Size	108mm(+-2mm)
Dimension and weight	depends on model and configuration
*Options
*Adjustable perforating  Size	4 blades: 90-140mm    2 blades: 200-350mm  1 blade: 200-500mm (+-3mm) , to be specified
*Backstand	1~3 ply (plies), to be specified
*Embossing	single embossing, double embossing, steel  to steel (point to point/convex to plane),  steel to felted , steel to paper woolen , steel  to rubber , pneumatic, to be specified
*Edge-embossing	independent pneumatic, steel to steel, to be  specified

 

 

Main Features                                                

 

1. Horizontal type unwinding stands: pneumatic wide belt to feed paper, each jumbo roll has

independent tension adjustor and left-right adjusting device.

 

2. Pneumatic lifting the jumbo roll function greatly lightens the labor intensity of the workers.

 

3. Auto stop machine function when material is used up will minimize the waste of raw material.

 

4. Continue adding roll core alarming device.

 

5.Rewinding Technology: The finished products from earlier loosening to later tightening when rewinding, which has solved the problem of the separation phenomenon between roll paper and roll core of the finished product after long time’s storage.

 

6. High speed rewinding can reach the speed of 180-200m/min,that is to say, it can push out the log after rewinding in 8-12 seconds.( perforating distance is 110mm, the sheet number set as 200, it is complete the rewinding process in 14 seconds).

 

7. Auto edge trimming, glue spraying and sealing synchronously in one time.

 

8. Use the up-threading way to winding the finished product. Adopts front and back jogging button to guide paper 

 

9. Double Embossment, compare with Single embossment, this type can make the paper

softer, both sides of the finished products have the same effect, and when making the

product with the same diameter, the weight can reduce by over 15%.

 

10. Glue lamination system : 

 

A : When produce kithchen towel rolls : glue on the convex face of the embossed tissue ,and stick the two ply of tissue together .

 

B: When produce colorful rolls,to apply colorful glue between two and three ply of tissues,to make the tissue surface show various kinds of colorful patterns (the pattern as per the embosser’ pattern) ,and the tissue will stick together without destroy tissue’s softness.

 

C, The glue lamination had equipped two big sets embossing units

 

 

Technical Requirement

 

Raw Paper

 

(1) Size:  Diameter≤1100mm, (Raw Paper Diameter*Width);

(3) Inner Diameter:  76.2mm

Paper-feeding part

 

(1) Three Layers and Belt to deliver paper and controlled by Pump;

(2) Three pieces original axis with Tension clamp (3 inch paper core and Shaft sleeve); Size adjustable;

(3) Pneumatic Loading Paper Device

(4) Raw Paper Manual Adjustment

 

Automatic coreless device

 

 

Embossing Part

 

(1) One set steel to rubber embossing unit (Embossing pattern offered by buyer)

 

Rewinding Part

 

(1) Inner Diameter Adjustable Rang:  15mm-60mm

(2) Diameter of finished products:  90-130 mm

(3) Full automatic adjust rewinding perforation size

(4) Using Upper leading paper type rewinding finished products and jog button to lead raw paper

(5) Using the international advanced PLC computer programming technology, Variable frequency speed regulation and HMI interface

(6) Sealing:  automatic trimming, adhesive, sealing

 

Control part

 

(1) Emergency Device;

(2) Voltage: AC380V 50HZ Main Motor 7.5KW,

(3) Air pressure required less than 0.5 MPA (Supplied by the user)

(4) Electromagnetic speed regulating device