Automatic Rewinder Jumbo Roll Tissue Manufacturing Machine

Industrial Jumbo Roll Toilet Paper Production Line Of Automatic Rewinder

 

 

Description

 

Full automatic Toilet Tissue Paper Roll Making Machine Production Line is the newest model which is upgraded on base of our quondam automatic re-winder and foreign 

technology. 

A lot of advanced control technology are used in this line,such as: Program Logic Control System;HMI,;

one button chinese-english switch;synchronous frequency conversion drive;integration of mechanics,electrics and photo.It is 

equipped with whole trouble information.It can detect and adjust every action of the rewinder 

automatically to keep the rewinder in optimal situation.For example:There is a web tension system in 

the line,It can control speed according to the tension of web so it can adapt different type of jumbo roll.

So it is the best choice to produce top-grade bathroom  tissue and kitchen towel for paper company. The 

characteristics of the rewinder are as follows:
1, Unwind is equipped with closed loop frequency conversion control system.
2, When the webs do not align,you can operate on the touch button screen to move the jumbo roll till webs 

align.
3, When the core unit can not detect core or core will use up, the  machine will alarm to tell operator or 

workers to put some cores on the core bracket.
4, When  the  machine  is  running, web break  off suddenly for reason of speed change sharply of problem 

from jumbo roll.
5, Degree of tightness can be adjusted while a log is rewinding.It can produce different degree of 

tightness in one log.
6, When a log is rewinding,the next core is ready.
7, For the reason of using advanced technology:Program Logic Control System; synch-ronous frequency conversion drive;integration of mechanics,electrics and photo.
8, When the finished log come to tail sealer, trimming, glue spraying and sealing can be finished at the 

same time.
9, embossing unit and glue applicator,edge embossing unit,printing system is order by customer.

 

 

Parameter

 

 

First Part

 

Rewinder Machine

 

Main Technical Parameter
Electric source	380V, 50Hz, 3 PH
Finished Roll Diameter	90-150mm
Finished Roll Core Diameter	Φ 48 mm
Raw Material Diameter	≤Φ 1100 mm (Other sizes can be customized)
Raw Material Core Diameter	3”(76.2 mm) (Other sizes are available )
Width Of Raw Material	1750mm, only for producing kitchen paper roll
GSM of raw paper	19-25g
Perforating Pitch	105~160mm
Speed	120-150 meters/min
Parameter Setting	Touch button LCD Screen operation panel
Program Controller	Programmable Controller (PLC)
Mechanism Driving	synchronous belt drive
Embossing Roller	Polyurethane embossing roller
Embossing type	Point to point
Color unit	Without color printing
Lamination unit	With lamination
accumulator	One set
	40 pieces shelves which can be store 20 pieces of finished roll
Unwinding Paper Stand	2
Power	Variable frequency speed control, 32KW
Machine Size	9500×3100×2200mm(L×W×H)
Weight	12000kg

 

Second Part

 

 Paper storage rack

 

toilet roll length	1800mm( Other specifications need to custom-made )
toilet roll diameter	Φ95mm~Φ140mm
Store paper quantity	150~160 rolls
Store speed	25 rolls/min
Store paper quantity	Optional 40 to 400 paper roll (Specifications need to be custom-made)
Machine size	4000*3000*5500mm (Specifications according to the actual size)
PLC	PLC(Delta)

 

Third Part

 

Log Saw machine

 

 

Length of toilet roll	1750mm ( Other specifications need to custom-made )
toilet roll diameter	Φ105~φ115mm ( Other specifications need to custom-made )
design speed	120 cut /min
stable speed	100 cut /min
Sharpen system	Pneumatic, grinding time interval is adjustable
Driving system	Delta servo motors
power	11KW
machine size	6500*2500*2000mm ( Other specifications according to the actual size )
blade size	φ610*4.7(mm)
voltage	380V 50HZ
machine weight	4.5T

 

Fourth Part

 

Rolls/pack packing machine

 

power	220V  50HZ
The main circuit power	0.74KW
The sealing seal cutting power transformer	0.45KW
total power	1.19KW
air pressure	0.4---0.5MPA

 

 

 

 

Toilet Paper Roll Machine Production Line Including

 

 

 

1 . one set of full automatic toilet paper rewinding and perforating machine 

 

2 . one set of full automatic log saw machine 

 

3 . one set of full automatic multiple rolls packing machine 

 

 

 

Toilet Paper Making Machinery Main Features

 

 

 

1 .  Adopting with advanced Siemens Brand PLC programming technology,

 

2 . Adopting with Siemens Touching Screen  Parameter Settings.

 

3 . Jumbo roll stands: 2.  Each jumbo roll has independent tension adjustor and left-right adjusting device, and pneumatic wide belt to feed paper,

 

4 . Pneumatic lifting the jumbo roll function greatly lightens the labor intensity of the workers 

 

5 . Auto stop machine function when material is used up will minimize the waste of raw material.

 

6 . Continue adding roll core alarming device.

 

7. Machine  speed :  180-200m/min

 

8 . Auto edge trimming, glue spraying and sealing synchronously in one time.  

 

9 . Production flow chart:  Jumbo Roll Unrewinding ---Glue lamination (Embossing Tissue) ---Perforating Tissue---Edge Trimming  and Spray Glue ---Finished Toilet Paper Log